Clamping device

ABSTRACT

A clamping device  2  is provided with a hydraulic cylinder  7  for biasing a collet member  5  upward via a collet supporting member  6  and driving a pull rod  4  downward. A piston member  30  has a greater pressure receiving area than the collet supporting member  6  in the circular hydraulic chamber  31  of the hydraulic cylinder  7 . Therefore, the hydraulic cylinder  7  can drive the pull rod  4  downward while the collet member  5  is biased upward. Meanwhile, the collet  5   a  of the collet member  5  is resiliently deformed in a diametrically expanding manner to engage in the vertical bore  1   b  of a workpiece  1  while slightly moving downward, ensuring a secure locking of the workpiece  1  to a workpiece receiving surface  3   a.

TECHNICAL FIELD

The present invention relates to a clamping device for clamping a workpiece by using a bore formed therein, and particularly relates to a clamping device in which a pull rod is retracted so that a collet fitted on the pull rod is elastically deformed in a diametrically expanding manner to lock the workpiece.

BACKGROUND OF THE INVENTION

Conventionally, a variety of clamping devices for locking a workpiece to be machined on a workpiece fixing table such as a workpiece pallet, have been proposed or are in practical use.

Among these, a clamping device for drawing and locking a workpiece to the table is described, for example, in Laid Open German Patent Publication DE-4020981-A1. As shown in FIG. 5, the clamping device 100 described in this publication has a clamping body 101 in which a pull rod 102 is provided to be vertically movable and protrudes upwardly. The pull rod 102 is provided at the top end with a tapered rod portion 102 a having a tapered shape to increase the horizontal cross-sectional area toward the top. A collet member 103 is fitted on the upper part of the pull rod 102. The collet member 103 has a collet 103 a fitted onto the tapered rod portion 102 a, which is elastically deformable in a diametrically expanding manner.

The bottom end of the pull rod 102 is coupled to a piston 105 of hydraulic cylinder 104, which is able to drive the pull rod 102 downwardly. In addition, the pull rod 102 is biased upward by a spring 106.

On the other hand, the collet member 103 is supported by a collet supporting member 108, that is resiliently biased upward by coned disc springs 107.

For locking a workpiece W, hydraulic pressure is applied to the hydraulic cylinder 104, with the tapered rod portion 102 a and collet 103 a being inserted into a vertical bore Wa formed in the workpiece W. As a result, the pull rod 102 is driven downwardly to lower the tapered rod portion 102 a. Since the collet member 103 is biased upward by the coned disc springs 107 via the collet supporting member 108, the collet 103 a is slightly lowered and elastically deformed in a diametrically expanding manner along with the downward movement of the tapered part portion 102 a, so that the collet 103 a engages in the vertical bore Wa, and the workpiece W is drawn and locked to the workpiece receiving surface 101 a of the clamp body 101.

In the clamping device described in Laid Open Japanese Patent Publication H11-188551, similar to above described clamping device, a collet member is supported by a collet supporting member from below, with the supporting member being biased upward by a coil spring. The pull rod is vertically driven by a double action hydraulic cylinder.

Problems to be solved by the present invention will be described hereafter.

In the clamping device of the former patent publication, the collet member is resiliently biased upward by the coned disc springs, which generally yields easily. Once coned disc springs yield, it is not assured that the collet is resiliently deformed in a diametrically expanding manner to lock the workpiece. Inevitably, the clamping device has reduced durability.

On the other hand, in the clamping device of the latter patent publication, the collet member is resiliently biased upward by a coil spring. Coil springs may also yield, but they are less likely to do so than the coned disc springs. However, it would be difficult to say that high durability is obtained thereby. Furthermore, a double acting type hydraulic cylinder is used to move the pull rod vertically to lock and unlock a workpiece. Hence, the hydraulic system must be switched each time a workpiece is locked and unlocked, complicating the switching operation.

The purpose of the present invention is to improve the durability of a clamping device and to facilitate the locking operation by using a hydraulic cylinder to bias a collet member upwardly.

DISCLOSURE OF THE INVENTION

The clamping device according to the present invention is engageable detachably with a vertical bore of a workpiece for locking it, comprising: a clamp body; a pull rod mounted in the clamp body in a manner such that it is vertically movable and protrudes upwardly; a tapered rod portion provided at the top end portion of the pull rod, having a diameter increasing toward the top; a collet member that has a collet fitted on the tapered rod portion and which is elastically deformable in a diametrically expanding manner, and which is slidably fitted on an upper half of the pull rod, an annular collet supporting member that abuts against a bottom of the collet member for supporting the collet member from below; and a hydraulic cylinder for biasing the collet supporting member upward and driving the pull rod downward; wherein the hydraulic cylinder comprises: a cylinder bore formed in the clamp body; a piston member slidably fitted into the cylinder bore for driving the pull rod downward; and an annular hydraulic chamber formed by the cylinder bore, piston member, and collet supporting member and the piston member has a greater pressure receiving area than a pressure receiving area of the collet supporting member in the annular hydraulic chamber.

The collet of the collet member is, for example, is circumferentially divided into multiple parts so that it is elastically deformable in a diametrically expanding manner, and is fitted on the tapered rod portion of the pull rod.

Prior to locking a workpiece, first, the tapered rod portion and the collet fitted thereon are inserted in a vertical workpiece locking bore formed in the workpiece from below, the workpiece being made to abut against the workpiece receiving surface provided on the top surface of the clamp body. In this state, hydraulic pressure is applied to the hydraulic cylinder to drive the pull rod downward and, simultaneously, bias the collet member upward via the collet supporting member.

In the hydraulic cylinder, there is provided an annular hydraulic chamber formed by the cylinder bore formed in the clamp body, a piston member for driving the pull rod downward, and a collet supporting member. In the cylindrical hydraulic chamber, the piston member is provided with a greater pressure receiving area than the pressure receiving area of the collet supporting member. Therefore, greater hydraulic pressure is applied to the piston member than to the collet supporting member. Thus, with the collet being biased upwardly, the piston member is pushed down and the tapered rod portion is moved downward. Then, the tapered rod portion forces the collet to elastically deform in a diametrically expanding manner and, simultaneously, slightly move downward so that the workpiece is drawn and locked to the workpiece receiving surface in a reliable manner.

Preferred modifications of the present invention are described as follows:

a) The collet supporting member has a top end wall at the top end, the upper half of the piston member is slidably fitted in the collet supporting member, and the top end of the piston member abuts against the bottom of the top end wall when hydraulic pressure in the annular hydraulic chamber is released to unlock the workpiece. The piston member is biased upward by a bias means for unlocking the clamp, such as a spring. The top end of the piston abuts against the bottom of the top end wall when hydraulic pressure in the annular hydraulic chamber is released to unlock the workpiece. The bias force is applied to the collet member by the bias means via the collet supporting member. Therefore, the collet member is also biased upwardly. Hence, there is no need of providing another bias means for preventing the collet member from coming down when the workpiece is unlocked.

b) The pull rod is horizontally movable by a specific small distance relative to the piston member and the collet member is horizontally movable relative to the clamp body together with the pull rod. Thus, the collet member is horizontally movable relative to the clamp body. The piston member is slidably fitted in the cylinder bore formed in the clamp body. Therefore, the pull rod is horizontally movable by a specific small distance relative to the clamp body. When the vertical workpiece bore is not axially aligned with the pull rod, the pull rod can be horizontally moved relative to the clamp body to align them.

c) A spring housing chamber is provided in the clamp body under the pull rod and springs for resiliently biasing the pull rod upward are placed in the spring housing chamber. Thus, when hydraulic pressure in the annular hydraulic chamber is released for unlocking the workpiece, the pull rod is biased upward by the springs so that the collet is disengaged from the vertical bore to unlock the workpiece.

d) An air blow means is provided for guiding pressurized air supplied to the spring housing chamber to the tip of the collet for ejecting it. The pressurized air is applied to the pull rod from below. Hence, the pull rod does not come down to lock the workpiece when the pressurized air is ejected from the tip of the collet for blowing air before or during the locking of the workpiece.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a vertically cross-sectional view of a clamping device (unclamped state) according to an embodiment of the present invention.

FIG. 2 is a plane view of the clamping device.

FIG. 3 is a cross-sectional view along the line III-III in FIG. 1.

FIG. 4 is a vertically cross-sectional view of the clamping device (clamped state).

FIG. 5 is a vertically cross-sectional view of a prior art clamping device.

PREFERRED EMBODIMENT OF THE INVENTION

An embodiment of the present invention is described hereafter, with reference to the drawings. In this embodiment, the present invention is applied to a clamping device for locking a workpiece to machine it.

As shown in FIG. 1, a workpiece 1 to be machined has a flange 1 a, through which a vertical bore 1 b having a relatively small diameter (for example 6 mm) is formed for locking the workpiece 1.

For example, in order to machine the top surface of the flange 1 a of the workpiece 1, plural clamping devices 2 are provided for locking the workpiece by utilizing vertical bores 1 b formed through the flange 1 a, on a work fixing base such as workpiece pallet (not shown).

As shown in FIGS. 1, 2, 4, an output portion of the clamping device 2 is detachably engaged in the vertical bore 1 b of the workpiece 1 to lock the workpiece 1.

The clamping device 2 comprises a clamp body 3, a pull rod 4 mounted in the clamp body 3 in a manner in which it is vertically movable and protrudes upwardly, a tapered rod portion 4 a provided at the top end portion of the pull rod 4 and having a diameter increasing toward the top, a collet member 5 having a collet 5 a fitted on the tapered rod portion 4 a and elastically deformable in a diametrically expanding manner and the collet member 5 is slidably fitted on the upper half of the pull rod 4, an annular collet supporting member 6 for supporting the collet member 5 from below, a hydraulic cylinder 7 for biasing the collet supporting member 6 upward and driving the pull rod 4 downward, an unclamping spring 8 for resiliently biasing the pull rod 4 upwardly, and an air blow mechanism 9 for ejecting pressurized air from the tip of the collet 5 a.

As shown in FIG. 2, the clump body 3 has four bolt holes 10, through which bolts (not shown) are introduced to attach the clamp body 3 to the workpiece fix base. An annular workpiece receiving surface 3 a for receiving a workpiece 1 is provided at the top of the clamp body 3.

The clamp body 3 is provided, from the top, with a housing bore 11 for housing a ring portion 5 b of the collet member 5, a housing bore 12 having a slightly greater diameter than that of the housing bore 11 for housing a collet supporting member 6, and a cylinder bore 13 for a hydraulic cylinder 7, in series. An end wall member 14 having an upper cylindrical portion 14a is screwed into the clamp body 3 at the bottom to close the cylinder bore 13 from below. A sealing member 15 is attached between the clamp body 3 and the end wall member 14.

The tapered rod portion 4 a of the pull rod 4 protrudes upward from the clamp body 3. The tapered rod portion 4 a is inserted into the vertical bore 1 b of the workpiece 1 from below for locking the workpiece 1. The lower two thirds of the pull rod 4 (excluding the tapered rod portion 4 a) is vertically and movably housed in housing bores 11, 12. The pull rod 4 is provided with a piston 4 b at the bottom end. A spring 8 abuts against the bottom of the piston 4 b. The pull rod 4 is elastically biased upward by the spring 8. A vertical air passage 16 is formed through the piston 4 b for passing pressurized air upwardly.

The collet member 5 is integrally formed with a collet 5 a and a ring 5 b at the lower side of the collet 5 a. The upper half of the collet 5 a protrudes upward from the clamp body 3 together with the tapered rod portion 4 a. When locking workpiece 1, the collet 5 a is inserted in the vertical bore 1 b of the workpiece 1 from below while being fitted on the tapered rod portion 4 a. As shown in FIG. 3, the upper half of the collet 5 a is circumferentially divided into four parts by slits 5 c. Furthermore, as shown FIG. 1, engaging portion 5 d having plural annular grooves is provided on the outer periphery of the collet 5 a. When the tapered rod portion 4 a is moved downward relative to the collet 5 a, the tapered rod portion 4 a pushes the collet 5 a outward so that the collet 5 a is elastically deformed in a diametrically expanding manner and the engaging portion 5 d is engaged with the inner periphery of the vertical bore 1 b of the workpiece 1.

A metal ring member 17 for biasing the collet 5 a in a diametrically contracting manner is provided at the lower half of the collet 5 a. In addition, a synthetic rubber dust seal 18 for biasing the collet 5 a in a diametrically contracting manner as is the ring member 17 and preventing contaminants such as cuttings from invading the clamp body 3 is attached to the top end of the clamp body 3.

The ring portion 5 b is housed in the housing bore 11 with its upward movement latched. A annular space 19 is formed between the ring portion 5 b and housing bore 11. The collet member 5 can be moved horizontally relative to the clamp body 3 together with pull rod 4. A annular air passage 20 for pressurized air is formed between the ring portion 5 b and pull rod 4.

The collet supporting member 6 is fitted in the housing bore 12 in a vertically slidable manner with its upward movement being restricted by a step formed between housing bores 11, 12. The collet supporting member 6 has a top end wall 6 a at the top end, which abuts against the bottom of the ring portion 5 b. A sealing member 22 is provided between the collet supporting member 6 and housing bore 12.

The hydraulic cylinder 7 comprises a cylinder bore 13, a piston member 30 that is slidably fitted in the cylinder bore 13 for driving the pull rod 4 upwardly, and an annular hydraulic chamber 31 formed by the cylinder bore 13, piston member 30, and collet supporting member 6.

The piston member 30 is integrally formed by its upper half, smaller diameter cylindrical portion 30 a that is slidably fitted in the collet supporting member 6 and a lower half, greater diameter cylindrical portion 30 b that is slidably fitted in the cylinder bore 13. The upward movement of the greater diameter cylindrical portion 30 b is restricted by a step between the housing bore 12 and cylinder bore 13. Sealing members 32, 33 are attached between the collet supporting member 6 and smaller diameter cylinder portion 30 a and between the cylinder bore 13 and greater diameter cylinder portion 30 b, respectively.

The piston member 30 has, from the top, a rod insert bore 34 for inserting the pull rod 4, a piston housing bore 35 having a greater diameter than the rod insert bore 34 for housing the piston 4 b, and a large diameter bore 36 having a greater diameter than the piston housing bore 35 in series. The lower half of the pull rod 4 is inserted into the rod insert bore 34 in a vertically movable manner. The piston 4 b is housed in the piston housing bore 35 surrounded by an annular space. The pull rod 4 is horizontally movable by a specific small distance relative to the piston member 30. The piston portion 4 b is elastically biased upward by the spring 8 and is engaged with the step formed between the rod insert bore 34 and piston housing bore 35. An air passage 37 for pressurized air is formed between the rod insert bore 34 and pull rod 4.

A spring 38 abuts against the piston member 30 at the step formed between the piston housing 35 and large diameter bore 36 so that the piston member 30 is elastically biased upward by the spring 38.

The annular hydraulic chamber 31 is coupled to a hydraulic pressure supply source (not shown) via a hydraulic port 39 formed in the clamp body 3. When hydraulic pressure is applied to the annular hydraulic chamber 31 from the hydraulic pressure supply source, the collet supporting member 6 receives hydraulic pressure at the bottom, and is biased upwardly. On the other hand, as shown in FIGS. 1, 4, the top surface of the greater diameter cylinder portion 30 b has a greater area than the bottom surface of the collet supporting member 6. Hence, the piston member 30 has a greater pressure receiving area than that of the collet supporting member 6 in the annular hydraulic chamber 31. When hydraulic pressure is applied in the annular hydraulic chamber 31, because of the difference in pressure receiving area, a clamp force for driving the pull rod 4 downward via the piston member 30 is generated in the annular hydraulic chamber 31.

As shown in FIG. 1, when hydraulic pressure in the annular hydraulic chamber 31 is released to unlock the workpiece 1, the piston member 30 is elastically biased upward by the spring 38 and, therefore, the top end of the piston member 30 abuts against the top end wall 6 a of the collet supporting member 6 so that the collet member 5 is raised to its upper most position.

A spring housing chamber 40 is formed by the greater diameter cylindrical portion 30 of the piston member 30 and the cylindrical portion 14 a of the end wall member 14 in the clamp body 3 below the pull rod 4. Two springs 8, 38, described above, are placed in the spring housing chamber 40.

The air blow mechanism 9 is provided for guiding pressurized air supplied to the spring housing chamber 40 to the tip of the collet 5 a and ejecting it to eliminate contaminants such as cuttings adhering to the tapered rod portion 4 a and collet 5 a when locking the workpiece.

The air blow mechanism 9 comprises a spring housing chamber 40, an air port 41 formed in the clamp body 3, air passages 16, 37, 20, and slits 5 c of collet 5 a. The air port 41 is coupled to an external air source (not shown). Supplied from the air source to the spring housing chamber 40 via the air port 41, pressurized air passes through the air passages 16, 37, 20 and reaches the slits 5 c of collet 5 a, where it is ejected to prevent contaminants from adhering to the tapered rod portion 4 a and collet 5 a.

The operation of the clamping device 2 is described hereafter.

For locking the workpiece 1, as shown in FIG. 1, first, the tapered rod portion 4 a and the upper half of the collet 5 a are inserted into the vertical bore 1 b of the workpiece 1 from below and the workpiece 1 is set to about against the workpiece receiving surface 3 a. Then, the air blow mechanism 9 is activated, and pressurized air is supplied to the spring housing chamber 40 via the air port 41 and ejected from the collet 5 a via air passages 16, 37, 20.

When hydraulic pressure is applied to the hydraulic chamber 31 in the state above, as shown in FIG. 4, the collet supporting member 6 is biased upward and a clamp force for driving the piston member 30 downward is produced because of the difference in pressure receiving area between the piston member 30 and collet supporting member 6 in the hydraulic chamber 31. Here, the piston 4 b of the pull rod 4 is resiliently biased upward by the spring 8 and, because the pull rod 4 is engaged with the piston member 30, the pull rod 4 is also driven downward.

Pressurized air for the air blow is supplied to the spring housing chamber 40 below the pull rod 4, serving to drive the pull rod 4 upwardly, preventing the pull rod 4 from coming down to lock the workpiece 1.

When the pull rod 4 is lowered with the collet member 5 biased upward via the collet supporting member 6, the tapered rod portion 4 a moves downward relative to the collet 5 a and forces the collet 5 a to elastically deform in a diametrically expanding manner, so that the engaging parts 5 d are engaged in the vertical bore 1 b, the collet 5 a being engaged in the vertical bore 1 b as it is slightly pushed down by the tapered rod portion 4 a, drawing, the workpiece 1 to the workpiece receiving surface 3 a for secure locking, at which point the pressurized air supplied to the spring housing chamber 40 is stopped.

For unlocking the workpiece 1 after it is machined while being locked to the workpiece fixing base, as shown FIG. 1, hydraulic pressure in the annular hydraulic chamber 31 is released so that the pull rod 4 and piston member 30 are raised by the elastic bias force of springs 8, 38.

The top end of the piston member 30 abuts against the top end wall 6 a of the collet supporting member 6. The collet member 5 is pushed upward until the ring portion 5 b abuts against the top end of the housing bore 11. The pull rod 4 is further driven upward and the tapered rod portion 4 a moves upward relative to the collet 5 a, which is elastically deformed by the ring member 17 and dust seal 18 in a diametrically contracting manner so that the engaging portion 5 d is disengaged from the vertical bore 1 b.

According to the clamping device 2 described above the following advantages can be achieved.

1) The piston member 30 has a greater pressure receiving area than that of the collet supporting member 6 in the annular hydraulic chamber 31. Therefore, the piston member 30 receives a greater hydraulic force than the collet supporting member 6 so that the collet member 5 is biased upward and the pull rod 4 is driven downward. When the collet 5 a is elastically deformed in a diametrically expanding manner to engage with the vertical bore 1 b, the collet 5 a slightly moves downward so that the workpiece 1 is drawn to the workpiece receiving surface 3 a to provide a secure lock. The collet member 5 is biased upward by the hydraulic cylinder 7. This eliminates factors responsible for decreasing bias force to the collet member 5 after the long term use of the clamping device 2, as with the yield of a spring, such as a dish-shaped spring and a coil spring, used to provide a bias. Hence, the clamping device 2 has improved durability.

2) When the workpiece 1 is unlocked with hydraulic pressure in the annular hydraulic chamber 31 being released, the top end of the piston 30 abuts against the bottom of the top end wall 6 a. With the workpiece 1 being unlocked, the collet member 5 is also biased upward by the unclamping springs 8, 38 for biasing the piston member 30 upwardly, eliminating the need of another bias means for preventing the collet member 5 from coming down.

3) The pull rod 4 is horizontally movable by a specific small distance relative to the piston member 30. The collet member 5 is horizontally movable relative to the clamp body 3 together with the pull rod 4. When the workpiece 1 is to be locked using multiple clamping devices 2 and the vertical bore 1 b of the workpiece 1 is not axially aligned with the pull rod 4 with any of the clamping devices 2, the pull rod 4 can be horizontally moved relative to the clamp body 3 to align them.

4) The pressure of pressurized air is applied to the pull rod 4 from below, preventing the pull rod 4 from coming down to lock the workpiece 1 before the hydraulic cylinder 7 drives the pull rod 4 downward.

5) Collet 5 a is provided with a ring member 17 and dust seal 18 for biasing the collet 5 a in a diametrically contracting manner, preventing contaminants from invading the clamp body 3 and serving to resiliently deform the collet 5 a in a diametrically contracting manner for disengaging it from the vertical bore 1 b when hydraulic pressure in the hydraulic chamber 31 is released.

The modified embodiments modified partially the clamping device described above are described hereafter.

1] The collet 5 a can be divided at a single point to form a C-letter shape or at any number of points other than four.

2] The spring 38 can be omitted where the spring 8 provides sufficient unclamping force.

The present invention is not restricted to the embodiments described above and may include modifications by those skilled in the art without departing from the scope of the present invention. 

1. A clamping device that is engageable detachably with a vertical bore of a workpiece for locking it, comprising: a clamp body, a pull rod mounted in the clamp body in a manner in which it is vertically movable and protrudes upwardly, a tapered rod portion provided at the top end portion of the pull rod and having a diameter increasing toward the top, a collet member provided with a collet fitted on the tapered rod portion, which is elastically deformable in a diametrically expanding manner and which is slidably fitted on an upper half of the pull rod, an annular collet supporting member that abuts against a bottom of the collet member for supporting the collet member from below, and a hydraulic cylinder for biasing the collet supporting member upward and driving the pull rod downward; wherein the hydraulic cylinder comprises; a cylinder bore formed in the clamp body, a piston member slidably fitted in the cylinder bore for driving the pull rod downward, and an annular hydraulic chamber formed by the cylinder bore, piston member, and collet supporting member, wherein the piston member has a greater pressure receiving area than a pressure receiving area of the collet supporting member in the annular hydraulic chamber.
 2. The clamping device according to claim 1; wherein the collet supporting member has a top end wall at the top end, the upper half of the piston member is slidably fitted in the collet supporting member, and the top end of the piston member abuts against the bottom of the top end wall when hydraulic pressure in the annular hydraulic chamber is released to unlock the workpiece.
 3. The clamping device according to claim 1; wherein the pull rod is horizontally movable by a specific small distance relative to the piston member, and the collet member is horizontally movable relative to the clamp body together with the pull rod.
 4. The clamping device according to claim 1; wherein a spring housing chamber is provided in the clamp body under the pull rod and springs for biasing the pull rod upward are placed in the spring housing chamber.
 5. The clamping device according to claim 4; wherein it is provided with an air blow means for guiding pressurized air supplied to the spring housing chamber to the tip of the collet and ejecting it.
 6. The clamping device according to claim 2; wherein the pull rod is horizontally movable by a specific small distance relative to the piston member, and the collet member is horizontally movable relative to the clamp body together with the pull rod.
 7. The clamping device according to claim 2; wherein a spring housing chamber is provided in the clamp body under the pull rod and springs for biasing the pull rod upward are placed in the spring housing chamber.
 8. The clamping device according to claim 6; wherein a spring housing chamber is provided in the clamp body under the pull rod and springs for biasing the pull rod upward are placed in the spring housing chamber.
 9. The clamping device according to claim 1; wherein it is provided with an air blow means for guiding pressurized air supplied to the spring housing chamber to the tip of the collet and ejecting it.
 10. The clamping device according to claim 2; wherein it is provided with an air blow means for guiding pressurized air supplied to the spring housing chamber to the tip of the collet and ejecting it.
 11. The clamping device according to claim 6; wherein it is provided with an air blow means for guiding pressurized air supplied to the spring housing chamber to the tip of the collet and ejecting it.
 12. The clamping device according to claim 8; wherein it is provided with an air blow means for guiding pressurized air supplied to the spring housing chamber to the tip of the collet and ejecting it. 